FLEXIBLE GAS CONNECTOR FAILURES - IMPACT RELATED DAMAGE
by
Charles C. Roberts, Jr.
This article is a third in the series concerning failures of
flexible fuel gas connectors. The first two articles dealt with
environmentally assisted cracking (Claims Magazine, September
1993) and with failures of solder joints (Claims Magazine,
November 1998). Flexible gas connectors are subject to impact
damage as illustrated in Figure 1. In Figure 1A, a stove is pulled
FIGURE 1
away from the wall for cleaning purposes. After cleaning, the
stove is shoved back against the wall. In certain stoves, the
flexible gas connector end fitting is protruding from the back of
the stove and impacts the wall as shown in Figure 1B. This cycle
can occur over several years resulting in crack formation in the
brass flexible connector or in loosening of the end fitting.
FIGURE 2
FIGURE 3
Figure 2 is a view of a flexible gas connector removed from a
home after an explosion had occurred. The connector and stove were
over 20 years old. The homeowner had, repeatedly over the years,
cleaned behind the stove by moving it out and then shoving it back
against the wall. Figure 2 shows the connector after removal from
the stove. Figure 3 is a close-up of the end damage to the
fitting. The impact with the wall had crimped the tubing, causing
a crack and leakage.
FIGURE 4
Figure 4 shows the soap solution pressure test. The crack was
verified to be in the brass tubing at a crimp formed from the
impact damage.
After damage has occurred to flexible gas connectors, gas leakage
can occur randomly. A small impact may initiate a crack, which can
grow by fatigue or environmental influences and may not result in
immediate leakage. Stress corrosion cracking or environmentally
assisted cracking can be driven by ammonia used in typical
household cleaning solutions. A substantial impact may result in
immediate leakage, especially if the flare end fitting is damaged.
The above failure modes of flexible gas connectors due to impacts
are common causes of gas explosions and fires. Since the damaged
component is metallic, it often survives the loss and may contain
valuable evidence as to the cause.
FOR TECHNICAL ARTICLES CONTACT CLAIMS MAGAZINE AND ASK
FOR A REPRINT OF A PAST TECHNICAL NOTEBOOK ARTICLE
CLAIMS MAGAZINE